中(zhong)走絲(si)線切(qie)割(ge)(ge)機(ji)床(chuang)(chuang)是通過高(gao)(gao)速(su)電火花線切(qie)割(ge)(ge)機(ji)床(chuang)(chuang)的改(gai)造,實現了在高(gao)(gao)速(su)電火花線切(qie)割(ge)(ge)機(ji)床(chuang)(chuang)上的多次切(qie)割(ge)(ge)加工,該類機(ji)床(chuang)(chuang)被稱為(wei)“中(zhong)走絲(si)”(所謂“中(zhong)走絲(si)機(ji)”并(bing)不僅(jin)指走絲(si)速(su)度介于(yu)高(gao)(gao)速(su)與低俗之間(jian)(jian),而且加工質量也(ye)介于(yu)高(gao)(gao)速(su)走絲(si)機(ji)與低速(su)走絲(si)機(ji)之間(jian)(jian))。
因而可以(yi)說,用戶所說的中走絲(si)機,實際上是指(zhi)那些能實現無條紋(wen)切(qie)(qie)(qie)割和(he)多次切(qie)(qie)(qie)割的往(wang)復(fu)走絲(si)電火花線切(qie)(qie)(qie)割機。多次切(qie)(qie)(qie)割技術可以(yi)明顯提高(gao)加(jia)工質量,解決一(yi)次切(qie)(qie)(qie)割時(shi)的材(cai)料變形影響,提高(gao)加(jia)工精度(du),獲(huo)得較低的表(biao)面粗糙(cao)度(du),消除往(wang)返切(qie)(qie)(qie)割條紋(wen),但切(qie)(qie)(qie)割的工藝指(zhi)標尤(you)其(qi)是切(qie)(qie)(qie)割表(biao)面粗糙(cao)度(du)值卻有(you)較大幅度(du)降低。
中走絲(si)(si)線(xian)切割機(ji)(ji)(ji)床由(you)機(ji)(ji)(ji)床本體由(you)床身、運絲(si)(si)組(zu)(zu)織、工(gong)(gong)(gong)作(zuo)臺(tai)(tai)和(he)絲(si)(si)架(jia)組(zu)(zu)成(cheng)。床身用(yong)于支撐和(he)連接工(gong)(gong)(gong)作(zuo)臺(tai)(tai)、運絲(si)(si)組(zu)(zu)織等部(bu)件,內部(bu)安放機(ji)(ji)(ji)床電(dian)(dian)器和(he)工(gong)(gong)(gong)作(zuo)液循環系統。電(dian)(dian)動(dong)(dong)機(ji)(ji)(ji)帶動(dong)(dong)儲絲(si)(si)筒(tong)替換(huan)作(zuo)正、反(fan)向滾動(dong)(dong),通過線(xian)架(jia)導輪將旋(xuan)(xuan)轉(zhuan)運動(dong)(dong)轉(zhuan)變(bian)為往復直線(xian)運動(dong)(dong)。工(gong)(gong)(gong)作(zuo)臺(tai)(tai)分(fen)(fen)為上下(xia)兩層,別(bie)離(li)與X、Y向絲(si)(si)杠(gang)相連,由(you)兩個步進(jin)電(dian)(dian)機(ji)(ji)(ji)別(bie)離(li)驅動(dong)(dong)。步進(jin)電(dian)(dian)機(ji)(ji)(ji)每接受到一個電(dian)(dian)脈(mo)沖信(xin)號(hao),就旋(xuan)(xuan)轉(zhuan)一步距(ju)角,使(shi)工(gong)(gong)(gong)作(zuo)臺(tai)(tai)在(zai)相應的方向上移動(dong)(dong)0.001mm。絲(si)(si)架(jia)用(yong)來(lai)支撐電(dian)(dian)極絲(si)(si),并使(shi)電(dian)(dian)極絲(si)(si)工(gong)(gong)(gong)作(zuo)部(bu)分(fen)(fen)與工(gong)(gong)(gong)作(zuo)臺(tai)(tai)平面保持一定的幾許(xu)角度。
其它注意事項:
1. 鉬絲與工(gong)(gong)件的被加(jia)工(gong)(gong)表面之(zhi)間須保持一定間隙(xi),間隙(xi)的寬度由工(gong)(gong)作電壓 、加(jia)工(gong)(gong)量等加(jia)工(gong)(gong)條件而定。
2. 要求較高絕緣性是(shi)為了利于(yu)產(chan)生脈沖性的火花(hua)放(fang)電,兩極間電壓不能(neng)擊穿(chuan)極間介質(zhi)。
3. 中走絲(si)線切割機床(chuang)須(xu)采用脈(mo)(mo)(mo)沖電源,即火(huo)花放(fang)電須(xu)是脈(mo)(mo)(mo)沖性(xing)(xing)、間(jian)歇性(xing)(xing)。在脈(mo)(mo)(mo)沖間(jian)隔 內,使(shi)間(jian)隙介質消除電離,使(shi)下一個脈(mo)(mo)(mo)沖能在兩極間(jian)擊(ji)穿放(fang)電。